![]() A pull test should be performed after crimping to ensure that the connection is strong. The ring terminal is crimped using an appropriately sized tool, with enough pressure to completely compress the ring against the wire. The Right Connection - Terminal Stacking and Nut Type, Wire Crimping and Shielding, Torque Spec.įour conditions will determine that the connection has been done correctly.Ĭorrect wire crimping - completing a correct wire crimp involves stripping back the wire’s shielding sufficiently to insert into the chosen ring terminal. Choose the correct ring terminal, matching both the battery post diameter and the wire size.Determine the size of the wire that will be connected to the battery.Determine the size of the battery post and select the appropriately sized wire termination (clamp connection or ring terminal).There are two ways to select the right size of connector: The fasteners should be tightened with a tool. Here we see nuts tightened onto threaded posts. 97 cm) that uses a nut to secure ring terminals in place, or bolts that tighten over ring terminals. Wiring is designed to connect to a battery via either the battery post (a solid metal post, to which a clamp connection is tightened, a threaded post (1/4”, 5/16” or 3/8”. There are rights and wrongs for safe and quality battery connections - and there are practical reasons for each. The battery connections on a 20-year-old boat are something to behold: Held together with electrical tape, green with corrosion, mangled ring terminals barely held in place with a loose wing nut. There is nowhere that the gradual customization of a boat is more evident than at the battery. Rarely have I seen a boat that is bought new and continues to look like it rolled off the factory floor a year or two later. ![]() A clamp-style connector tightened on a non-threaded battery terminal. ![]()
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